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Agile and modular cyber-physical technologies supported by data-driven...

ONE4ALL - Agile and modular cyber-physical technologies supported by data-driven digital tools to reinforce manufacturing resilience

ONE4ALL (Project 101091877), funded under the Horizon Europe programme (HORIZON-CL4-2022-TWIN-TRANSITION-01), aims to drive the transformation of manufacturing—especially small and medium-sized enterprises (SMEs)—towards Industry 5.0 by enhancing resilience, sustainability, and human-centricity.

At its core, ONE4ALL focuses on developing modular, reconfigurable cyber-physical production systems (RCPMs) powered by self-reconfigurable mobile collaborative robots, embedded with Industrial Internet of Things (IIOT) sensors for real-time monitoring. These physical systems are complemented by data-driven digital twins and managed by a self-learning, AI-based decision support system (DSS).

Key elements of the project include:

  • A secure, intelligent orchestration platform (IOP) that integrates all modules (robots, digital twins, DSS, sustainability tools, etc.) with plug-and-play capabilities.

  • An adaptive workforce training programme to upskill workers for new technologies while ensuring safety and addressing gender/ethical dimensions.

  • A life cycle sustainability assessment tool, resource consumption monitoring, and quality monitoring systems.

  • Open-source approaches to promote interoperability and replicability.

  • Demonstration of the technology in two highly disrupted sectors—agri-food and pharmaceuticals—to showcase adaptability to fluctuating demands.

The project, launched on 1 January 2023 for a duration of 48 months, involves 12 partners across Europe and will culminate in a TRL6 (Technology Readiness Level) demonstration of its modular systems in real-world manufacturing environments

Resources

Demonstrators, pilots, prototypes
Industrial pilot or use case
Automation of oral solid dose production in pharmaceutical lab.
Automation of products' sorting and distribution for olives provider

Call Topic

HORIZON-CL4-2022-TWIN-TRANSITION-01-03: Excellence in distributed control and modular manufacturing