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Sustainable manufacture systems towards novel bio-based materials

GREEN-LOOP - Sustainable manufacture systems towards novel bio-based materials

GREEN-LOOP addresses novel bio-based materials solutions, tackling the problem from a circular-business thinking perspective, which will enable overcoming the barrier for new manufacturing tools, energy efficiency improvements and sustainable value chains. The main goal of GREEN-LOOP is to design and optimise 3 innovative bio-based materials and components for industrial sectors: construction, packaging, and tooling.

  1. multifunctional panels rubber panels with fire resistance and vibrational applications,
  2. bioplastic bottle closures for oil and fruit juice,
  3. wood composite bearings for plastic injection machines.

The value chain of each product is optimised from raw material source to End Of Life of products, ensuring the circular economy. All manufacturing lines are retrofitted to adapt to the new enhanced bio compoundings using Artificial Intelligence. Ultrasound improvement is included in lignin production and rubber manufacture, and Microwaves improve preheating of bioplastic on injection moulding and curing of wood composites. The whole process is monitored and presented in a virtual platform that includes KPI evaluation, business optimization in real-time, training (webinars), and social engagement.

Resources

Demonstrators, pilots, prototypes
Industrial pilot or use case
Bottle closures for spirits and olive oil in the packaging, food and beverages sectors
Multifunctional rubber panels for the reduction of vibro-acoustics transmission loss and fire-retardant properties in the construction sector
Wood composite bearings for Appliance & Tool Industry

Call Topic

TWIN-TRANSITION-01-05: Manufacturing technologies for bio-based materials (RIA)